Product Introduction
The W-B Series Scrap Metal Baler is a powerful, industrial-grade solution engineered to maximize efficiency and profitability in metal recycling operations. Designed to process a wide range of scrap-including light iron, steel cuttings, non-ferrous turnings, and prepared fragmented materials-this baler applies immense hydraulic force to compress loose, bulky scrap into dense, uniform, and stackable bales.
Product Parameter
|
Model |
Pressure(ton) |
Press room size(m) |
Block size(cm) |
Power(kw) |
Machine size (m) |
|
W-B60 |
60 |
0.6x0.5x0.35 |
30*15*15 |
11 |
2.1*1.9*1.35 |
|
W-B100 |
100 |
1.2x0.7x0.45 |
40*25*25 |
18.5 |
3.3*2.3*1.8 |
|
W-B140 |
140 |
1.3x0.8x0.5 |
60*30*30 |
22 |
3.5*2.3*1.8 |
Key Features & Benefits
1.Exceptional Compressive Force
Benefit: Handles the toughest scrap, from light gauge steel to dense copper wire, creating the highest-density bales for maximum value per load.
Feature: High-pressure hydraulic system delivering forces from 120 to over 600 tons, depending on model, ensuring tight, secure bales.
2.Heavy-Duty "Logging" or "Downstroke" Design
Benefit:Scrap Metal Baler Ideal for continuous, high-volume feeding of mixed or heavy scrap. The horizontal chamber allows for easy loading via crane, grapple, or conveyor.
Feature: Reinforced box-welded mainframe, wear-resistant steel liner plates, and a massive, guided compression ram built for 24/7 operation.
3.Fully Automatic Bale Ejection & Tying System
Benefit: Ensures consistent bale size and secure tying with minimal operator intervention, maximizing productivity and safety.
Feature: Programmable PLC controls the complete cycle, including automatic door opening, bale ejection, and application of multiple steel wires or straps.
4.Energy-Efficient Hydraulic Power Unit
Benefit: Reduces operational costs through intelligent pump systems that deliver power on-demand, minimizing electricity consumption during idle periods.
Feature: Variable displacement piston pumps or optimized fixed-pump systems with low-noise enclosures.
5.Advanced PLC Control & Safety System
Benefit: Provides simple, one-touch operation, real-time diagnostics, and a work environment that meets the highest European safety standards.
Feature: CE-certified Siemens PLC with color touchscreen, featuring pre-set programs, fault alarms, and comprehensive safety interlocks, emergency stops, and two-hand controls.
6.Low-Maintenance, Service-Friendly Design
Benefit: Minimizes downtime and extends equipment life. Critical components are easily accessible for inspection and routine servicing.
Feature: Centralized lubrication points, bolt-on wear plates, and strategically placed access panels.
Figure 3. Hydraulic cylinder and its action diagram, where 1 is the first hydraulic cylinder; 2 is the piston of cylinder 1; 3 is the second hydraulic cylinder; 4 is the third hydraulic cylinder; 5 is the piston of cylinder 3; 6 is the piston of cylinder 2; 7 is the compression chamber; and 8 is the shaping chamber.
Applications & Processable Materials
The Scrap Metal Baler is ideal for processing:
Light Iron Scrap: Sheet metal, appliance bodies, white goods, automotive panels.
Steel Scrap: Structural cuttings, pipe, rebar, wire, and busheling.
Non-Ferrous Scrap: Aluminum sows, copper wire bundles, brass turnings, fragmented Zorba.
Prepared Fragments: Shredded vehicle fragments (ASR/ESR) and other pre-processed metals.
Ideal for:
Scrap Metal Recycling Yards
Metal Manufacturing & Stamping Plants
Automotive Salvage & Vehicle Dismantlers
Demolition & Decommissioning Contractors
Metal-Bearing Waste Processors
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