Product Introduction
The Copper Aluminum Smelting Furnace is engineered for high-efficiency, high-purity melting of non-ferrous metals-specifically copper and aluminum. Designed for recyclers, foundries, and metal processors, this furnace transforms scrap into high-quality molten metal ready for casting or alloying. Its advanced thermal design, robust construction, and intelligent control system ensure low energy consumption, consistent output, and reliable 24/7 operation, making it a cornerstone of any profitable metal recovery operation.
Product Parameter
|
Model |
W-SF10 |
|
Designed For |
Copper, Aluminum & Alloys |
|
Maximum Input Power |
15KW |
|
Net Weight |
7.5kg |
|
Oscillation Frequency |
1–20KHZ |
|
Heating Current |
3–27A |
|
Input Voltage |
3-phase380V (AC),50 or60Hz |
|
Cooling Water Requirements |
0.2Mpa,8–10L/min |
|
Load Duty Cycle |
100% |
|
Remote Unit Cable Length |
2m |
|
Main Unit Dimensions (cm) |
L54×W28×H50 |
|
Remote Unit Dimensions (cm) |
L53×W25×H51 |
|
Main Unit Weight (kg) |
25 |
|
Remote Unit Weight (kg) |
26 |
|
Furnace Chamber Dimensions (cm) |
L70×W50×H80 |
|
Furnace Chamber Weight (kg) |
60 |
Processing Effect
The W-SF10 Copper & Aluminum Melting Furnace is engineered to transform your non-ferrous scrap metal operation from a costly processing task into a streamlined, high-yield profit center. Here is how it turns raw scrap into pure value:
● Input: Various forms of copper and aluminum scrap-including chopped wire, turnings, cuttings, and contaminated solids-that are bulky, difficult to handle, and sold at a discount.
● Output: High-purity molten metal ready for casting into standardized ingots, bars, or directly used for alloying. This final product commands a premium market price compared to unprepared scrap.
● Input: Various forms of copper and aluminum scrap-including chopped wire, turnings, cuttings, and contaminated solids-that are bulky, difficult to handle, and sold at a discount.
● Output: High-purity molten metal ready for casting into standardized ingots, bars, or directly used for alloying. This final product commands a premium market price compared to unprepared scrap.
Product Features
Superior Metal Yield & Purity
Copper Aluminum Smelting Furnace rapid, controlled melting process and high-alumina refractory lining minimize oxidation and metal loss. This results in a higher recovery rate (typically over 98% for clean scrap) and molten metal of consistent quality, essential for producing saleable ingots.
Remarkable Energy Efficiency
Thanks to its optimized regenerative burner system and superior insulation, the W-SF10 achieves thermal efficiency exceeding 70%. This translates to a significant reduction in fuel consumption per ton of metal melted, directly lowering your most substantial operating cost.
Fast Cycle Time for Greater Throughput
The powerful burner and efficient heat transfer design enable rapid melt-down cycles. You can complete a full melt (e.g., 1000kg of copper) and be ready for tapping in under 3 hours, maximizing daily production capacity and equipment utilization.
Safe, Automated Operation
The integrated PLC control system maintains precise temperature profiles automatically, ensuring repeatable results batch after batch while eliminating human error and enhancing operator safety in a high-temperature environment.
Applications
Melting Copper Scrap into Ingots or Bars
The W-SF10 is the ideal solution for transforming low-density, mixed copper scrap-such as chopped wire bundles, machining turnings, and production cuttings-into high-density, high-value ingots or bars. This process consolidates bulky materials that are costly to store and ship, directly increasing their market value. By providing a consistent, high-purity melt, the furnace enables you to produce standardized copper products that meet precise specifications, ready for sale to downstream manufacturers or for use in your own production lines. It turns a fragmented waste stream into a profitable, tradable commodity.
Recycling Aluminum Scraps for Recasting
Effectively process post-consumer and post-industrial aluminum scrap, including old castings, extruded profiles, and machining chips. The W-SF10 Copper aluminum Smelting Furnace efficient melting cycle and temperature control are optimized for aluminum's lower melting point, minimizing oxidation and metal loss (dross formation). This allows foundries and recyclers to economically recast scrap into new aluminum products, closing the material loop and reducing reliance on primary aluminum. It's a core asset for businesses focused on sustainable metal recycling and cost-effective raw material sourcing.
Frequently Asked Questions
Q1: How does the furnace ensure safety during high-temperature operation?
A: Operator safety is paramount. The W-SF10Copper aluminum Smelting Furnace integrates multiple safeguards:
1)An automated PLC control system with precise temperature monitoring and overheat protection.
2)Mechanical and hydraulic safety interlocks on the tilting mechanism.
3)A robust furnace structure and pressure relief design.
4)The control system includes emergency stop functions and alarm prompts for abnormal conditions.
Q2: Is special operator training or expertise required to run this furnace?
A: The Copper Aluminum Smelting Furnace is designed for user-friendly operation. The central PLC with a touchscreen interface (HMI) allows operators to control and monitor the entire melting process through intuitive menus. While a basic understanding of melting operations is beneficial, we provide comprehensive operation and maintenance manuals, and can offer optional on-site or remote training to ensure your team runs it safely and efficiently.
Q3: What kind of after-sales support and warranty do you provide?
A: We stand behind our equipment with robust support:
(1)A standard 12-month warranty covering manufacturing defects and core components.
(2)Lifetime technical support via email, phone, or video call.
(3)Readily available supply of critical spare parts (refractory bricks, thermocouples, burner nozzles, etc.) to minimize your potential downtime.
(4)We assist with installation guidance and operational troubleshooting.
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