Product Introduction
The scrap motor dismantling machine MR-T is a revolutionary, space-saving recycling solution engineered for high-yield processing of 300mm diameter industrial motor stators. It uniquely integrates a heavy-duty cutting station with a high-tonnage hydraulic extraction press in a single, automated workflow.
Unlike conventional single-process machines, its patented "cut-and-pull" sequence reliably handles the toughest stators-including those with sealed end caps or epoxy-filled windings. The system automatically feeds, processes, and sorts output into three pure streams: intact copper bundles, undamaged steel cores, and residual scrap. Designed for one-operator efficiency, the Scrap Motor Dismantling Machine MR-T maximizes material value, minimizes labor, and delivers rapid ROI for mid-to-large volume recyclers and motor repair facilities.
Product Parameter
|
Model |
MR-T |
|
Power |
5.5kw |
|
Process range |
Below 300mm |
|
Size |
1800x900x1500mm |
|
Net Weight |
1100kg |
Processing Effect
The Scrap Motor Dismantling Machine MR-T integrates cutting and gripping, handle stators with a maximum diameter of 300mm. First, it cuts the stator in half, then pulls out the copper wires inside, achieving 100% clean separation.
Step 1: Break the motor shell
Step 2: Scrap Motor Dismantling Machine manufacturers
Step 3: Grasp the copper wire from motor stator
Product Features
Three Functions in One
The Scrap Motor Dismantling Machine MR-T has three functions, cut the motor shell, cut the motor stator, grasp copper wire from motor stator.
Dedicated Heavy-Duty Cutting Unit
Features a high-torque cutting blade or saw specifically designed to swiftly and cleanly slice through end rings, windings, and resin on 30cm diameter stators, preparing them for extraction.
High-Tonnage Hydraulic Extraction System
Incorporates a powerful hydraulic ram capable of generating the immense, controlled force needed to push or pull the entire copper winding bundle from the stator core in one motion.
Operator Safety & Efficiency
Integrates essential safety features like two-hand controls, safety guards, and emergency stops, while significantly reducing manual labor and processing time per stator.
Product Structure
The scrap motor dismantling machine MR-T main parts.
1.Control panel: Control cutting and pulling, Power on, power off, emergency stop.
2.Stator cutting panel: Cut motor shell and motor stator.
3.Copper pulling panel: Grasp copper wire from motor stator.
1.Control panel: Control cutting and pulling, Power on, power off, emergency stop.
2.Stator cutting panel: Cut motor shell and motor stator.
3.Copper pulling panel: Grasp copper wire from motor stator.
Applications
1.Processing Small Appliance Motors in Bulk Recycling Operations
Recyclers handling large volumes of household appliances (refrigerators, washing machines, HVAC units) use specialized, often automated, versions of this equipment. It allows for the rapid and economic recovery of copper from the multitude of small induction motors found in these products, making the recycling process profitable and compliant with waste electrical and electronic equipment (WEEE) regulations.
2.Supporting Stator Core Refurbishment and Resale Businesses
Some businesses focus on refurbishing and reselling premium stator cores. For them, the extractor is indispensable as it removes old windings while preserving the integrity and electromagnetic properties of the laminated silicon steel core. This prepares a high-value component for resale to motor manufacturers or repair shops.
3.Integration into Dismantling Lines for Power Tools and Small Machinery
Manufacturers dealing with warranty returns or recyclers processing commercial electronic waste integrate compact stator pullers into disassembly lines. This application focuses on the rapid extraction of copper from the small but numerous motors in items like drills, fans, and office machinery, optimizing material recovery from mixed waste streams.
Why Choose Us: Your Trusted Partner in Recycling Machines
1. Customizable, including color, voltage, pressure, shape, and design.
2.Factory direct supply, factory visits are welcome. Very competitive prices.
3.One-year warranty, free replacement parts provided for any non-human-caused damage during the warranty period.
Frequently Asked Questions
Q1: How does the extraction process work?
A: The process is typically as follows:
1)The scrap motor dismantling machine is securely placed in a custom-sized cradle or fixture.
2)A hydraulic ram applies immense, controlled pressure to a specially shaped push plate or tool inserted into the stator bore.
3)This pressure uniformly pushes the entire winding assembly (copper, insulation, and varnish) out of the core in one piece.
4)The clean stator core and the intact copper winding bundle are separated for their respective recycling or reuse paths.
Q2: Is the recovered copper clean and of high quality?
A: Yes, a major benefit of this method is the quality of the output. The copper windings are removed as a consolidated bundle with minimal physical distortion. This results in a high-copper-content fraction with less contamination from iron, insulation, or other materials compared to shredding or burning, commanding a premium price from metal recyclers.
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