Product Introduction
The W-KS800 Cable Granulator Blade Grinder Machine is a professional, industrial-grade sharpening solution engineered as the essential companion to your size-reduction equipment. Specifically designed for the rigorous demands of cable recycling and scrap processing plants, it restores straight-edged granulator and crusher blades to factory-sharp condition. By ensuring your cutting tools are always at peak performance, the W-KS800 directly combats inefficient processing, high energy consumption, and costly downtime, maximizing the productivity and profitability of your core recycling machinery.
Product Parameter
|
Model |
W-KS800 |
|
Applicablescope |
0 - 800 mm |
|
Grinding Motor |
Y802-2B3, 1.5 kW, 2830r/min |
|
Bowl-shaped wheel size |
BWΦ150×Φ95xΦ32×Φ12 |
|
Moving motor |
90YSJ-4GS60 |
|
Wheel lateral movement speed |
2.82 m/min |
|
Bench angle |
0 - 90° |
|
Machine Dimensions (LxWxH) |
1350 x 600 x 1290 mm |
|
Net Weight |
Approx. 280 kg |
|
Outline(LxWxH) |
1m×0.6m×1.45m |
Processing Effect
Input: Worn, dull, or damaged straight blades from granulators and crushers, leading to poor cutting, uneven output size, and increased power draw.
Process: The blade is securely clamped on the adjustable worktable. The grinding head, equipped with a high-speed bowl-shaped wheel, travels laterally over the blade at a constant 2.82 m/min under a continuous coolant flow.
Output: A razor-sharp, consistently straight cutting edge with restored geometry. This results in immediate improvements in your primary machine's efficiency, including cleaner cuts, more uniform granule output, reduced amperage load, and extended total blade lifespan.
Product Features
1.Boosts Primary Machine Efficiency: Sharp blades restore your granulator's throughput and cutting quality, directly impacting your main production line's output.
2.Significant Cost Savings: Extends blade service life by multiple regrinding cycles, delivering a fast return on investment by slashing replacement costs.
3.Precision & Repeatability: Cable Granulator Blade Grinder Machine Delivers a superior, factory-consistent edge that is impossible to achieve reliably with manual grinding, ensuring balanced cutting force.
4.Built for Longevity: The heavy-duty construction with linear slide rods and industrial motors guarantees stability, minimal vibration, and durability for long-term operation.
5.User-Friendly Operation: Simple angle setup and automated grinding stroke make professional sharpening accessible, reducing labor skill requirements and time.
Applications
1.Professional Blade Sharpening & Tooling Services
Serves as a core asset for businesses offering contract industrial sharpening. Enables high-quality, precise regrinding of straight blades for a wide range of clients, creating a valuable service revenue stream.
2.Woodworking & General Manufacturing
While designed for crusher blades, it effectively sharpens various straight-edge cutting tools (e.g., planer knives, guillotine blades) used in other industrial and woodworking machinery, offering excellent versatility.
Frequently Asked Questions
Q1: How do I set the correct grinding angle?
A: It is a simple process. The worktable has a calibrated scale. Loosen the locking mechanism, tilt the table to your desired angle (typically between 30°-45° for granulator knives), and re-tighten. The machine's design ensures this angle is consistently applied across the entire blade length during the automated grind.
Q2: Why is the integrated cooling system important?
A: The coolant is critical for preserving blade integrity. It carries away heat generated during grinding, preventing the blade's cutting edge from overheating and losing its hardness (a process called "drawing the temper"). This ensures the sharpened blade remains durable and performs well.
Q3: What is the main difference between automatic and manual grinding?
A: The key difference is consistency and edge geometry. The W-KS800's automated traverse guarantees a perfectly straight, even bevel. Manual grinding often results in an uneven, rounded, or "dished" edge, which causes uneven cutting force, premature dulling, and can increase vibration and wear in your granulator.
Q4: Can it handle very short blades?
A: Yes. The Cable Granulator Blade Grinder Machine has a grinding range from 0 to 800mm. For very short blades, simple fixturing or a holding jig (which can be locally made) is recommended to secure the blade safely and accurately on the worktable during the grinding process.
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