Product Introduction
The Electrostatic Plastic-Metal Separator the pinnacle of dry material separation technology for the modern recycling industry. Engineered for precision and efficiency, this industrial-grade machine excels at separating mixed granular materials-particularly non-ferrous metals from plastics-based on their differential electrical conductivity. Utilizing a high-voltage electrostatic field, the Electrostatic Plastic-Metal Separator delivers high-purity outputs, exceptional recovery rates, and operates without water or chemicals, making it an indispensable, eco-friendly solution for upgrading your recycling stream and maximizing the value of your recovered materials.
Product Parameter
|
Model |
W-ES1000 |
W-ES1200 |
|
Series |
0.1~5mm |
0.1~5mm |
|
Performance |
3.79kw |
6.59kw |
|
Machine size |
3800*1200*2800MM |
4000*1400*3000MM |
|
Machine weight |
800kg |
1000kg |
|
Capacity |
200-300kg per hour |
300~400kg per hour |
Processing Effect
Our Electrostatic Plastic-Metal Separator are engineered to deliver transformative results for high-volume processors. The system is designed to efficiently handle bulk materials, achieving a clean and profitable separation that directly boosts your bottom line.
Input: Continuous feed of dry, granulated industrial materials-such as shredded e-waste, cable granulate, or mixed plastics containing metals.
Process: Utilizing a powerful, adjustable high-voltage field, the separator induces a charge difference between conductive and non-conductive particles, cleanly diverting them into separate collection streams-all without water or chemicals.
Output: High-purity fractions of recovered non-ferrous metals (e.g., copper, aluminum) and cleaned plastics or other non-conductives, ready as premium-grade feedstock for sale or further processing.
Product Features
Exceptional Material Recovery
Achieves separation purity rates exceeding 99% for target materials, ensuring maximum recovery of valuable metals and high-quality plastics from every ton processed.
High-Throughput Capacity
Engineered for continuous operation, processing 800-1,000 kg (1 ton) or more per hour to keep pace with demanding industrial recycling lines and maximize daily output.
Low Operational Cost
The dry, electrostatic process consumes significantly less energy per ton compared to traditional methods, offering a highly cost-effective solution with a rapid return on investment.
Consistent, Automated Operation
Advanced PLC controls ensure stable, repeatable performance with minimal manual intervention, delivering reliable results batch after batch.
Applications
1.High-Grade Plastic Flake Production
Electrostatic Plastic-Metal Separator To produce premium recycled plastics, removing even fine metallic contaminants is essential. The separator effectively strips away micro-fine fragments of copper, aluminum, and other metals from plastic flakes. This purification enables plastic recyclers to upgrade their material quality, allowing it to be used in more demanding, higher-value applications and meeting the stringent purity requirements of quality-conscious buyers.
2. Mineral Sands & Industrial By-Product Processing
Beyond recycling, this technology is effectively applied in mineral beneficiation. It can separate naturally conductive mineral particles (such as ilmenite, rutile) from non-conductive sand (like silica or zircon). This offers a water-free, environmentally friendly alternative to traditional wet separation methods, providing an efficient solution for specific mining operations and the processing of certain industrial by-products.
Product Structure
The Discharge Funnel, often a series of precision-engineered collection hoppers or chutes, is a critical component that directly determines the final output quality of the electrostatic separation process. It is not a simple passive chute but a strategically designed system that ensures the clean, separated material streams are collected without re-mixing, thereby preserving the high purity achieved in the separation chamber.
The electrostatic separation roller is the core working component, functioning as the high-voltage electrode. Its precision-machined surface creates a powerful electrostatic field when charged. As granular material contacts the rotating roller, conductive particles (metals) rapidly lose their charge and are thrown from the roller, while non-conductive particles (plastics) adhere and are carried further, achieving a clean physical separation.
The feeding hole serves as the precision entry point that controls the initial presentation of material to the separation chamber. Its primary function is to ensure a thin, uniform curtain or stream of pre-processed granules falls onto or near the electrostatic roller. A consistent and well-distributed feed is critical, as clumps or uneven flow can severely compromise separation purity and efficiency.
The air intake system is designed for efficient cooling and airflow management. It draws ambient air to regulate the temperature of critical components, such as the high-voltage generator and drive motor, ensuring stable operation and preventing overheating during continuous use. The intake often includes a basic filter to reduce dust ingress, protecting internal parts and maintaining separation efficiency in dusty recycling environments.
Frequently Asked Questions
Q1: What are the key factors affecting the machine's operational cost and efficiency?
A: The main factors are:
1)Material Preparation: Consistent feed size and dryness are critical for peak efficiency.
2)Target Purity: Higher required product purity may slightly reduce maximum throughput.
3)Material Type: The specific mix of conductors (e.g., copper, aluminum) and non-conductors (e.g., different plastics) affects optimal voltage and rotor settings.
4)Energy Consumption: Our separators are highly energy-efficient, with power consumption focused mainly on the high-voltage system and motors, resulting in a low cost per ton.
Q2: How robust is the Electrostatic Plastic-Metal Separator for continuous 24/7 operation, and what is the maintenance like?
A: Built for demanding industrial environments, it features a heavy-duty steel frame, wear-resistant liners, and high-grade electrical components. Maintenance is primarily preventive and straightforward: regular inspection and cleaning of electrodes, checking for wear on rotors, and monitoring the high-voltage system. Critical spare parts are readily available to minimize any potential downtime.
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