Product Introduction
Color Sorting Machine W-S100 is engineered for precision and efficiency in material separation. Utilizing advanced CCD optical sensors and high-speed pneumatic ejection, it accurately identifies and removes defective or foreign particles from a stream of materials based on color, shape, or specific optical properties. Designed for the rigorous demands of recycling and industrial processing, the W-S100 delivers consistent high purity, maximizes product value, and dramatically reduces labor costs through fully automated, reliable operation. It is the intelligent solution for upgrading your material quality and profitability.
Product Parameter
|
Model |
W-S100 |
|
Total Power |
0.5KW |
|
Supply Voltage |
220V/50Hz |
|
Air Source Pressure |
0.6–0.8MPa |
|
Air Source Consumption |
0.1–0.3M³/min |
|
Machine Weight |
150KG |
|
Handling Capacity |
0.2–0.4T/H |
|
Takeout Ratio (Good/Bad) |
30:1 |
|
Specification and Size |
1020×500×1520mm |
Processing Effect
The W-S100 Industrial Color Sorter is engineered to deliver a decisive upgrade in your material quality and operational profitability. It precisely transforms mixed or contaminated feedstock into high-value, purified products through intelligent optical recognition and high-speed ejection.
Input: A continuous stream of bulk materials-such as mixed plastic flakes, mineral ores, recycled granules, or agricultural products-containing unwanted particles of different colors or optical properties.
Process: Each particle is individually scanned by high-resolution CCD cameras under stable LED lighting. In milliseconds, the intelligent system identifies pre-set defects or target materials and activates precise air jets to eject them from the product stream.
Output: Two distinct, purified output streams: a high-quality main product free of contaminants, and a concentrated reject stream containing the removed impurities, ready for disposal or further processing.
Input: A continuous stream of bulk materials-such as mixed plastic flakes, mineral ores, recycled granules, or agricultural products-containing unwanted particles of different colors or optical properties.
Process: Each particle is individually scanned by high-resolution CCD cameras under stable LED lighting. In milliseconds, the intelligent system identifies pre-set defects or target materials and activates precise air jets to eject them from the product stream.
Output: Two distinct, purified output streams: a high-quality main product free of contaminants, and a concentrated reject stream containing the removed impurities, ready for disposal or further processing.
Product Features
Achieve Exceptional Product Purity
Remove defective or off-color particles with remarkable accuracy, increasing the grade and market value of your final product. Achieve purification rates of up to 99.9% for clearly distinguishable defects.
Maximize Yield & Throughput
Our advanced ejection system minimizes good product loss. Combined with a high processing capacity of up to 400 kg/h, the W-S100 Color Sorting Machine ensures you achieve superior results without sacrificing output volume.
Drive Down Operational Costs
Automate a labor-intensive sorting process, significantly reducing reliance on manual pickers and associated labor costs, while also minimizing material waste.
Ensure Consistent, Reliable Performance
The robust industrial design and stable optical system guarantee consistent sorting results 24/7, ensuring every batch meets your quality standards.
Applications
1. Plastics Recycling: Sorting by Type and Purity
Electrostatic separation is highly effective in advanced plastics recycling. It can sort mixed plastic flakes by polymer type (e.g., separating PET from HDPE or PVC) and by color within the same polymer family. More critically, it excels at removing non-conductive contaminants such as wood, paper, or silicone residues from plastic streams, and can even separate plastic flakes based on subtle differences in composition or additive content. This results in high-purity, mono-material plastic fractions that qualify for higher-value applications and closed-loop recycling.
2.Food & Agricultural Processing: Ensuring Quality and Safety
In the food industry, electrostatic separation is employed for precision cleaning and quality control. It effectively removes defective, discolored, or shriveled kernels, nuts, and seeds from bulk product based on differences in moisture content, density, and surface charge. It is also instrumental in eliminating foreign materials like stones, shell fragments, or certain types of lightweight impurities, ensuring final product purity, safety, and compliance with stringent food grade standards.
Frequently Asked Questions
Q1: What is the main advantage of the W-S100 over manual sorting or basic screening?
A: The W-S100 Color Sorting Machine delivers unmatched speed, consistency, and accuracy. It replaces dozens of manual sorters, operating 24/7 without fatigue, and uses advanced CCD optics to detect subtle color defects invisible to the human eye. This results in significantly higher product purity (up to 99.9%), lower labor costs, and vastly increased throughput compared to traditional methods.
Q2: What types of materials can the W-S100 Color Sorting Machine sort?
A: The Color Sorting Machine is highly versatile and ideal for sorting dry, granular materials based on color or optical properties. Key applications include:
1)Plastic Recycling: Separating different plastic types (PET, PE, PP) or removing colored contaminants.
2)Mineral Processing: Sorting ores, quartz, or industrial sands by color.
3)Food & Agriculture: Removing defective grains, nuts, or seeds.
4)Recycling: Upgrading quality of shredded e-waste or metal scrap by removing non-metallics.
Q3: Is the machine difficult to set up and operate for different materials?
A: No. It features a user-friendly touchscreen interface. Operators can easily create and save different "sorting recipes" for various materials. Changing from one product to another typically involves loading the pre-set recipe and making minor adjustments, which requires minimal training.
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